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EV Charger

Project Insights Team

The rapid global transition towards electric vehicles (EVs) has ushered in a new era of sustainable transportation. In the ongoing revolution of electric vehicles (EVs), having advanced charging solutions is pivotal. Envision an extraordinary EV charger, a step above the usual, armed with crucial features like halting overvoltage, consistently monitoring voltage, and accurately sensing current. These features aren't mere frills; they tackle safety and efficiency head-on. This innovative charger is reshaping the landscape of EV charging, elevating how we charge our EVs to a whole new level of safety and sustainability. It's a stride forward in our collective journey toward a cleaner, more eco-friendly mode of transportation.


  1. Efficiency: Efficiency is a key aspect of EV chargers, aiming to make the most out of the energy transfer during charging, ultimately minimizing energy loss and maximizing cost-effectiveness for the user.

  2. Safety: Safety mechanisms integrated into EV chargers ensure a protected charging process, encompassing features that prevent potential hazards like overheating or voltage irregularities, prioritizing the well-being of both the user and the EV.

  3. Smart features: Smart features within EV chargers leverage technology to offer enhanced user experiences, enabling functionalities such as remote monitoring, scheduled charging, and real-time adjustments, providing convenience and adaptability to individual charging needs.

  4. Standards and Compatibility: Charging standards and protocols serve as a universal language in the EV charging realm, ensuring that different electric vehicle models and a range of charger types can seamlessly communicate and operate together, simplifying the charging process for EV owners.

  5. Supporting Clean Transportation: EV chargers play a critical role in supporting the transition to clean and sustainable transportation alternatives.

  6. Our EV charger seamlessly transitions between automatic and manual modes, allowing users automated, convenient charging control while also providing a fail-safe manual option for direct user intervention and operation whenever needed.





Parameters:

  1. Input Voltage Range: 58 - 70VDC

  2. Maximum current 10A



Types of EV Chargers:

  1. Level 1 Chargers (120 volts AC)

  2. Level 2 Chargers (240 volts AC)

  3. Level 3 Chargers (DC Fast Chargers)

  4. Tesla Superchargers

  5. Wireless Chargers (Inductive Chargers)

  6. Solar-Powered Chargers


Features:

  • Overvoltage Protection

  • Voltage Monitoring

  • Current Sensing

  • Safety Shutdowns

  • Smart Charging Capabilities

  • Remote Monitoring and Control

  • Charge Status Indicators

  • Charging Cable Management

  • Monitoring and controlling through Web

  • Compatibility with Renewable Energy Sources

  • Works with CAN communication and Normal

  • Server Monitoring

  • Real Time Updates






S.No.

Name

Value

Package

1

XL7015E1

Buck-Converter

TO-252-5

2

XC6214P332PR

LDO

SOT-89-3

3

ESP32-WROOM32D

Microcontroller

SMD-38

4

SK90-S-DC5V-1C

Relay

-

5

WCS1800

Current SENSOR

-


Functionality:

  • When a user needs to access real-time information about the current voltage and current in the electric vehicle (EV), our EV charger system provides comprehensive monitoring and management capabilities. The system offers the ability to display the current voltage and current in the UI, ensuring users have vital information about their EV's charging status in our UI (APP).

  • Moreover, our EV charger is equipped with automated safety features. In the event of potential overcharging, the charger can automatically cut off the charging process, preventing any damage to the battery or the vehicle.

  • However, should the automatic functionality encounter any issues, we have designed the system to seamlessly transition to manual operation. Users can take control and operate the charger manually, ensuring a continuous and reliable charging process. This flexibility guarantees that users can always manage and utilize the EV charger effectively, whether in automated or manual mode, ensuring a smooth and safe charging experience.

  • In Automated mode, the microcontroller receives battery data through a CAN Transceiver from the Battery Management System, enabling precise calculation of the state of charge and Switching circuit- triggering signals to prevent overcharging.

  • A dedicated mobile app and web interface offer a user-friendly experience, enabling real-time monitoring and management of the EV charging process, including remote access to battery voltage, charging status, and communication with a user app for added convenience and control.

  • In the event of a microcontroller malfunction or failure, we have implemented a fail-safe manual operation mode. Users have the option to operate the charging system manually, ensuring uninterrupted charging even if the automated microcontroller processes are not functioning optimally. This feature guarantees reliability and accessibility to charging, prioritizing user convenience and a seamless charging experience.


Applications:

  • Residential Charging

  • Public Charging Stations

  • Commercial and Fleet Charging

  • Fast-Charging Corridors

  • Community Charging Hubs

  • Public Transportation Charging

  • Event and Venue Charging

  • Smart Home Integration

  • Educational Institutions



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